Rapid Prototyping

Rapid Prototyping

From Concept to Full Scale Prototype in Weeks

Digital engineering, digital twin ideation, and optimization are only part of the rapid product development process. Another important part is key to Bluesky bringing new products and solutions to market so quickly- precision manufacturing of high-strength steel using robotic equipment.
At the heart of BlueSky Innovations manufacturing process lies its proven Rapid Prototyping capability. The essence of this capability is rooted in BlueSky’s ability to integrate state-of-the-art digital tools with advanced manufacturing equipment, and practices. By utilizing digital engineering, digital twin optimization, computational fluid dynamics (CFD), and finite element analysis (FEA), BlueSky ensures that every prototype is more than just a representation of an idea, but an optimized, refined product ready for rigorous field testing. What traditionally took many months, if not years, is now streamlined into a matter of weeks without any compromise on precision, quality, or durability. BlueSky is setting the standard for excellence in defense industry prototype development.
Our Innovations

Rapid Prototyping

In partnership with PTC and their Windchill PLM product, BlueSky TEK Services offers partners and customers access to a Zero Trust Fedramp certified cloud based collaboration environment. Windchill PLM is trusted and proven throughout the DoD and the defense industrial base for its intuitive cloud collaboration software supporting digital engineering projects. It enables our partners and customers to seamlessly share digital engineering files, models, and other important information directly with defense customers and primes.
We provide kitting and integration services for worldwide C5ISR deployments at our 20k square foot state-of-the-art Secret Cleared facility in Clearwater, FL. Many of our projects include BlueSky Mast products- portable and vehicle mounted articulating masts. The projects evolve to include engineering services and manufacturing of custom mounting accessories, adaptor plates, wire harnesses, as well as deployment field guides, and custom packaging. Prior to shipment…
Our services include digital engineering, digital twin model development, stress testing and optimizing from experts in computational fluid dynamics (CFD) and finite element analysis (FEA). With our rapid prototyping process we go from concept to full-scale manufactured prototype in a matter of weeks. Precision manufacturing of high grade steel products can be quickly scaled up leveraging our advanced robotic manufacturing equipment.
Established in 2002, our business is proudly veteran owned and operated. With over 50 dedicated employees, nearly a quarter of our workforce consists of individuals who have valiantly served our country. We take great pride in supporting our veterans and their invaluable contributions to our team.

To learn more about Rapid Prototyping, please contact us.